Orthopedic Casting Equipment Checklist (POP & Synthetic Fiberglass)

Successful casting depends on clinical skill and a complete, ready-to-use checklist of supplies. Your kit should cover both POP (plaster of Paris) and modern synthetics like fiberglass casting tape. Below is a practical, clinic-tested equipment checklist with storage tips and a step-by-step workflow to keep casting safer, cleaner, and faster.

Core Casting Equipment Checklist

• POP plaster bandages or synthetic fiberglass (water-activated): 2, 3, 4, 5-inch widths.
• Stockinette: 5, 7, 9 cm; skin-contact liner.
• Undercast padding: cotton or synthetic (7.5, 10, 12.5 cm) to protect bony prominences.
• Edge finishing: moleskin, hypoallergenic tape to tidy edges.
• Water basin (20–25°C): for activating fiberglass; simple thermometer helps.
• Gloves/apron: hygiene and safety.
• Scissors/cutters: Lister bandage scissors, cast shears, edge trimmers.
• Molding aids: hand roller/smoother, sponge for uniform layers.
• Marker, tape measure, angle tools: for alignment and length checks.
• Thermoplastic splints (optional): short-term immobilization and customization.
• Cast saw & vacuum (for removal): plus eye/ear protection.
• Silicone/foam pads: for heels, malleoli, epicondyles, etc.
• Disinfectant, drapes, waste bag: environmental control.

Skin Prep & Safety

• Stockinette: smooth, wrinkle-free, full coverage of target area.
• Padding: at least 2–3 wraps with extra over bony landmarks; avoid pressure ridges.
• Hypoallergenic tape/moleskin: clean edges, reduced friction.
• Team safety: gloves, apron, and eye protection during cutting/removal.

Fiberglass-Specific Tips

• Before opening, the roll should feel soft/pliable; a stiff roll indicates degraded quality.
• Use water at 20–25°C; brief dip, gentle squeeze, controlled wrap tension.
• Avoid circular strangulation pressure; mold & smooth for structural integrity and breathability.
• Finish edges with padding/moleskin to protect the skin.

Step-by-Step Workflow

Pre-Cast

• Verify prescription, choose POP vs fiberglass, select width/length.
• Neurovascular check (pulse, sensation, movement) and remove jewelry.
• Lay out stockinette, padding, tools, water basin; adjust cart height.

During Cast

• Maintain anatomical alignment; control swelling; avoid high-pressure points.
• 50% overlap per layer; consistent molding; maintain ventilation of layers.
• Recheck N/V status after initial set.

Post-Cast

• Edge finish and clean-up; patient education (keep dry, warning signs).
• Record material type, widths, layer count, joint angles.

Storage & Inventory

• Fiberglass: 15–30°C, RH < 60%, away from light/moisture; FIFO; roll pliability matters.
• POP: store cool and dry; protect from vapor and humidity.
• Expiry: fiberglass typically up to 3 years from DOM; heed unusual odor/brittleness.

Conclusion & CTA

With a complete checklist and good technique, casting becomes safer, faster, and more consistent. For high-quality fiberglass casting tape and professional casting supplies, visit our Behsou Shafa product page.